From roughing to fine cutting the all-around performance of stone cutting machines

2024-12-13

Stone cutting machines play an important role in the modern construction and decoration industry, and their main function is to process stone into various shapes and sizes to meet the needs of different projects. From rough processing to fine cutting, this equipment shows the full range of performance to meet the growing demands of the market for stone processing.

Roughing stage

In the rough processing stage of stone, the main task of the cutting machine is the preliminary treatment of large stone. This process usually involves large-scale cutting and crushing in order to cut the raw material to a size suitable for subsequent processing. Stone cutting machines are equipped with powerful cutting tools and high-power motors to accomplish this task quickly and efficiently.

In the roughing stage, the stability and durability of the cutting machine is particularly important. The equipment is usually made of high-strength materials to ensure that it can withstand high loads and ensure a smooth production process. This stage of treatment lays the foundation for subsequent fine cutting.

Fine cutting technique

With the progress of processing technology, stone cutting machines have gradually developed fine cutting functions. At this stage, the equipment is able to achieve accurate cutting of stone to meet the needs of different shapes and sizes. Fine cutting is usually used to make a variety of stone decorations, furniture, countertops and so on.

Modern stone cutting machine uses advanced numerical control technology, making the operation more simple and accurate. The user can enter the required cutting parameters through the computer program, and the device will automatically perform the cutting task. This intelligent mode of operation not only improves work efficiency, but also reduces human error and improves product consistency.

Stone cutting machines play an important role in the modern construction and decoration industry, and their main function is to process stone into various shapes and sizes to meet the needs of different projects. From rough processing to fine cutting, this equipment shows the full range of performance to meet the growing demands of the market for stone processing.

Roughing stage

Fine cutting technique

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How to maintain the stone cutting machine?

2024-12-13

The maintenance of the stone cutting machine is an important measure to ensure its normal operation and extend its service life. Here are some key maintenance steps:

Regular cleaning: After use, the equipment surface, cutting table and cutting blade should be cleaned to remove impurities such as stone chips and dust. This helps prevent dust and impurities from entering the inside of the machine and affecting the performance of the machine.

Lubrication maintenance: All moving parts of the stone cutting machine need to be lubricated and maintained to reduce wear and friction. Check the addition of lubricating oil regularly and fill as needed. At the same time, clean up the impurities in the lubrication system in time to ensure the lubrication effect.

Check the power lines: regularly check the power lines, connectors and other related circuits to ensure the normal operation of the circuit, and strengthen insulation measures to prevent the aging of the circuit caused by security risks.

Check key parts: Check the status of key parts of the machine regularly, such as cutting blades, cutters, etc., to avoid damage caused by wear or aging. If there is any problem, it should be replaced or repaired in time.

Check the lubrication system: check the oil quantity and oil quality of the lubrication system regularly, add or replace the lubricating oil in time to ensure the normal operation of the system.

Maintenance of electronic control system: For the maintenance of electronic control system, should follow the recommendations of professional maintenance personnel, regularly check the connection of electrical components, to ensure the normal operation of the electronic control system.

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Replacing the tool: When replacing the tool, it is necessary to operate in accordance with the operating manual, pay attention to the fixing and accuracy of the tool, and strictly comply with the protection regulations.

Comply with the operating procedures: In the working process, the operation procedures of the stone cutting machine should be strictly followed to avoid damage caused by operation errors.

Through the above maintenance measures, you can ensure the normal operation of the stone cutting machine, extend its service life, and improve work efficiency.

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How to distinguish the performance of ceramic tile cutting machine?

2024-12-13

The advantages and disadvantages of the performance of the ceramic tile cutting machine can be mainly distinguished from the following aspects:

First of all, the cutting accuracy is an important indicator to measure the performance of the tile cutting machine. A high-quality ceramic tile cutting machine should have a high-precision cutting ability, can accurately and stably complete the cutting work of ceramic tiles. The edge of the cut tile should be smooth and smooth, without obvious burrs or cracks.

Secondly, cutting speed is another key element to judge the performance of the tile cutting machine. High-performance ceramic tile cutting machine often has a fast cutting speed, can complete a large number of ceramic tile cutting tasks in a short time, improve production efficiency.

In addition, the durability and stability of the tile cutting machine is also an important factor to measure its performance. High-quality ceramic tile cutting machines usually use high-quality materials and advanced manufacturing processes to ensure that the machine can maintain stable performance during long-term use, and is not prone to failure or damage.

At the same time, the convenience of operation is also an important aspect of distinguishing the performance of the tile cutting machine. An easy to operate tile cutting machine can reduce the difficulty of operation, improve the efficiency of operation, reduce the error and loss caused by improper operation.

Finally, safety features cannot be ignored. High-quality ceramic tile cutting machine should be equipped with perfect safety protection devices, such as protective cover, emergency braking, etc., to ensure safety during operation and reduce the probability of accidents.

In summary, the advantages and disadvantages of the performance of the ceramic tile cutting machine can be mainly distinguished from the aspects of cutting accuracy, cutting speed, durability, stability, ease of operation and safety performance. When choosing a ceramic tile cutting machine, it is recommended to consider the above factors comprehensively and choose products with stable performance, reliable quality, convenient operation and high safety performance to ensure better results and experience in the use process.

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Marble cutting machine practicality evaluation report

2024-12-13

Marble cutting machine is a kind of mechanical equipment specially used for processing marble, and its practicality is of great significance to the stone processing industry. This report will evaluate the practicality of the marble cutting machine in detail, and analyze its performance in practical applications from multiple perspectives.

First, ease of operation

Marble cutting machine in the design of the user experience, the use of humanized operating interface and control system, making the operation more convenient. Whether it is manual, semi-automatic or fully automatic cutting machine, it can achieve fast and accurate cutting of marble through simple operation. In addition, some high-end marble cutting machines are also equipped with intelligent control systems, which can automatically adjust the cutting parameters, further simplifying the operation process.

Second, cutting accuracy and efficiency

The cutting accuracy and efficiency of marble cutting machine are important indicators to measure its practicability. Modern marble cutting machine adopts advanced cutting technology and high-precision transmission system, which can achieve millimeter-level cutting accuracy and meet various high-precision processing needs. At the same time, the cutting speed of the cutting machine is also very fast, which greatly improves the production efficiency.

3. Scope of application

Marble cutting machine is not only suitable for cutting marble, but also can cut other stone, tile, rock plate and other materials, with a wide range of applications. Whether it is home decoration, construction engineering or stone processing industry, you can find the right marble cutting machine.

Fourth, stability and durability

Marble cutting machine in the structural design of the full consideration of stability and durability. The use of high-quality materials and precision processing technology, so that the machine can maintain stability during the working process, reduce vibration and noise. At the same time, the durability of the cutting machine is also very good, which can run stably for a long time and reduce the failure rate.

Maintenance and maintenance

The maintenance and maintenance of the marble cutting machine is relatively simple, generally only need to clean the machine regularly and replace the wearing parts. Some high-end marble cutting machines are also equipped with an intelligent diagnostic system, which can monitor the operating status of the machine in real time, find potential faults in advance, and facilitate timely maintenance.

In summary, the marble cutting machine performs well in terms of practicality, with the advantages of convenient operation, high cutting precision, wide application range, stability and durability. In practical applications, it can greatly improve the efficiency and quality of stone processing, reduce production costs, and provide strong support for the development of stone processing industry. However, different brands and models of marble cutting machines may have differences in performance, and users need to choose according to their actual needs and budgets when purchasing.

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Are CNC bending machines accurate?

2024-12-13

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Accurl CNC bending machine is a kind of precision equipment, its use accuracy depends on several factors, including the design of the machine and quality, operator skill levels and the properties of materials, etc. In general, a good CNC bending machine can achieve a high degree of accuracy when set up and operated correctly. Here are some key factors that affect the accuracy of CNC bending machines:

1. Equipment quality: high-quality CNC bending machine after accurate design and manufacturing, with a stable structure and precision movement system, can provide higher accuracy.

2. Programming and setting: Correct programming and setting is the key to ensuring accuracy. The operator should set the correct parameters according to the properties of the material, bending Angle and bending process.

3. Fixture and mold: The appropriate fixture and mold can ensure the stable fixing of the workpiece and the correct bending shape. The quality of the design and machining of fixtures and molds is critical to accuracy.

4. Material properties: Different materials have different bending characteristics, including elasticity, plasticity, bending limit, etc. The operator should understand and consider the properties of the material to avoid excessive or insufficient bending.

5. Operator skills: The operator's experience and skill level have a great impact on the accuracy of the CNC bending machine. Skilled operators are able to correctly understand and execute programming instructions for accurate operations and adjustments.

It should be noted that even high-quality CNC bending machines may have certain errors. Therefore, when performing critical and precision-demanding bending processes, testing and fine-tuning may be required to ensure final accuracy.

In general, correct Settings, appropriate parameter selection, good material handling and skilled operators are the keys to ensure the accuracy of CNC bending machines. Highly accurate bending results can be obtained by following the correct operating procedures and quality control standards.

If necessary, please visit our official website for more information about the bending machine!

Website: www.accurlpressbrake.com

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Does Vision Counting machine need customization?

2024-12-12

Does Vision Counting machine need customization?
Do you often feel confused about why your vision counting machine isn't performing well? Perhaps it's because you’re using the standard counter!

“Why don't you have the counting machine in stock like the other companies?”

We also hope to have more stock in our warehouse; however, most counting machines require customization. While standard models can significantly reduce procurement workload and costs, for visual counting machines, we can only implement standard counting techniques and logic. The mechanical structure and applications are often tailored to specific counting requirements.

Reasons for Customization of Counting Machines:

1. Different products have different characteristics:
A. Fluidity and friction force also will influent the option of the vibration plate material, such as Aluminum alloy, nylon, raindrop, etc. This also affects the vibration plates' level number, incline, and length. For rubber parts, we usually use raindrop plates, with size and spacing selected based on actual testing conditions.
B. The fragility of the product impacts the drop height and the selection of counter materials.
C. If the product is too small or easily caught, we may need to redesign areas with large gaps or potential sticking points. This might involve using seamless, precision-machined parts.
D. Round products are easy to roll, so valves need to be added to ensure accuracy when batch counting(Indivdel the bulk order to small packs).
E. Products are easy to stick,a rolling brush may be necessary.

2. What size products you want to be compatible with will influence the camera lens's choice and the width of the vibration plate, otherwise, the accuracy of the counting may be significantly affected.

3. Application Scenarios
A. Does the tailing material need to be counted?
B. Need to count the total quantity or perform batch counting by target quantity?
C. Auto-packaging or Semi-auto packaging?
D. When inventory counting in the warehouse, do you usually move the counter across different racks, or do you consolidate work orders for a unified batch count?

A small change can lead to adjustments in the counting solution, including modifications to the mechanical structure and software programs. The truth lies in the details. At TheOne, we are dedicated to creating visual counting machines that meet our customers' real needs. Our technical team includes FPGA engineers, software engineers, and mechanical structure engineers, ensuring comprehensive support for your requirements.

Tell us your demands and we will customize a unique visual counting machine for you.

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Sausage Vision Counting Machine

2024-12-12

Sausage Vision Counting Machine

Some people may say that a WEIGHT counting machine is enough to count sausages, so is it necessary to spend a relatively higher cost on a VISION counting machine?

I say, YES! The sausage counting and packaging really requires a more advanced one —— the vision counting machine.
The weight counting machine counts based on conversion between unit weight and total weight.
The vision counting machine has nothing to do with weight and directly uses high-speed industrial cameras for counting.

The video below proves my point.

In the video, set the vision counting machine to 20 pieces/bag and start counting.Each package was manually received and placed on a counting scale for review. The 4 packages that the counting scale showed were not 20 pieces were manually checked and found to be actually 20 pieces, indicating that the counting machine counted more accurately.

Why does this happen? The fillings of meat sausages vary in weight and volume, such as meat grains, corn kernels, etc., resulting in large individual weight differences. When the accumulated weight difference exceeds the minimum single weight, a counting error occurs, resulting in inaccurate weight counting.

In the actual test process, it was found that if the weight was used for counting, there would be a certain amount of counting error in about 3-4 out of every 35 packages. In order to avoid consumers complaining about lack of materials, companies would rather give more than less. This adds additional costs to the company.

In summary, sausage counting and packaging must use the vision counting machine. It only requires a slightly higher initial investment, but the cost of using a vision counter is lower, the risk is also lower. It can reduce customer complaints and improve your brand reputation.

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Silicon Chips vision Counting Machine

2024-12-12

Silicon Chips vision Counting Machine

Recently, CRRC Times Semiconductor settled in Hefei, Anhui.

Semiconductors are a national strategic emerging industry and an important support for the high-tech field. The cooperation between CRRC and Hefei will surely inject new momentum into the semiconductor industry.

Chips are high-tech, high-value products. Chips can be counted accurately, which is important to both buyers and sellers.
THE ONE chips vision counting machine can count the chip size as small as 1*1.5mm. A high-speed industrial camera is used to scan falling objects at a scanning speed of 10,000 times per second and count accurately in real time.

THE ONE chips vision counting machine is compact and desktop-style. Different from the traditional PLC control system, THE ONE chips vision counting machine is controlled by FPGA, making counting more reliable.

THE ONE chips vision counting machine has stronger scalability. It can count the total number and perform target counting and separate into small bags. Equipped with a desktop small packaging machine, the materials are automatically bagged and sealed after the counting is completed.

Hefei THE ONE Electronic Technology Co.,LTD helps semiconductor chip manufacturers improve counting and packaging efficiency and accuracy. Welcome to our factory to trial the machine!

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Why do warehouse counters love vision counting machines

2024-12-12

Why do warehouse counters love vision counting machines

The main function of the warehouse is material management to ensure the smooth progress of production and ensure that resources are not wasted.

It is mainly reflected in
1. Count incoming materials in place to avoid losses caused by insufficient materials
2. Control the time of receiving materials to ensure timely receiving. Receiving materials too early will cause accumulation at the production site, while receiving materials too late will affect the production progress and cause production to stop waiting for materials
3. Receive accurate quantities of materials to avoid waste due to excessive materials, and complicated and time-consuming procedures for replenishing materials due to insufficient materials, resulting in waste of working hours
4. The consistency of accounts, cards and materials is the pursuit of warehouse management. How to achieve this? You must keep counting. Only by counting materials accurately can you ensure that the accounts, cards and materials are completely consistent

Counting small materials is a major challenge in warehouse management, and small parts counting machines can accurately count most small granular materials such as screws and nuts, capacitors, resistors and other electronic accessories, connectors, etc. This is why warehouse counters love vision counting machines.

Our company has developed different warehouse vision counting machines specifically for various scenarios of warehouse material counting, such as:
1. For large-volume incoming materials, to verify the total number or quantitative counting, you can use our conventional vision counting machine VB series
2. For a wide variety of materials that need to verify the total number, use the VST model that does not require learning to count the total number. If you want to count small batches of quantitative counting, choose the VST model that does not require learning to count quantitative counting. The learning-free model does not require learning, does not require switching material scheme, and can count by pouring
3. For a wide variety of materials, according to the material requisition form, take and use as you go, the quantity is not fixed, and the number of each type of count is not large, you can use a push-type warehouse machine, which has stronger compatibility, does not require learning, does not require switching material scheme, can count by pouring, has power supply, and is small and movable

The warehouse vision counting machine uses high-speed industrial cameras and advanced recognition algorithms to count items quickly and accurately, avoiding under- or over-collection, and facilitating scientific and precise management of warehouses.

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What is the automatic bending Angle measurement system of CNC bending machine?

2024-12-06

The accurl automatic bending Angle measurement system of CNC bending machine is a system used to measure and adjust the bending Angle of CNC bending machine. It usually consists of sensors, data acquisition devices, control systems and display devices.

The sensor is usually an Angle sensor installed on a CNC bending machine to measure the Angle change during the bending process in real time. These sensors can be photoelectric sensors, laser sensors or displacement sensors, etc., which can accurately detect the bending Angle of the workpiece.

The data acquisition device is responsible for receiving the Angle data measured by the sensor and transmitting it to the control system for processing and analysis. These data acquisition devices usually output measurement results in the form of digital signals.

The control system is the core of the whole automatic bending Angle measurement system, which is responsible for receiving and processing the measured Angle data, and comparing and adjusting based on the preset bending parameters. The control system usually adopts microprocessor or embedded system to realize automatic control and adjustment.

Display devices are used to present measurement results to operators or engineers in an intuitive manner. Common display devices include liquid crystal displays or computer screens that display measured Angle values, graphical representations, or other relevant information to help the operator make immediate judgments and adjustments.

Through the automatic bending Angle measurement system of the CNC bending machine, the operator can monitor the bending Angle of the workpiece in real time, accurately control and adjust the working parameters of the CNC bending machine to meet the precise processing requirements, improve production efficiency and product quality. This kind of automation system can greatly simplify the operation process, reduce the human error, and improve the production efficiency and precision.

Welcome to consult more bending machine related knowledge！

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